РАСПРЕДВАЛ СНЯТИЕ

PROCEDURE

  1. INSTALL ENGINE STAND

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  2. REMOVE ENGINE COVER BRACKET (w/ No. 1 Engine Cover)

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  3. REMOVE GENERATOR ASSEMBLY

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  4. REMOVE GENERATOR BRACKET

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  5. REMOVE EGR WITH COOLER PIPE ASSEMBLY

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  6. REMOVE NO. 1 EGR COOLER BRACKET

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  7. REMOVE HARNESS BRACKET

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  8. REMOVE EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)

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  9. REMOVE ENGINE OIL LEVEL DIPSTICK

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  10. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  11. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY

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  12. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

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  13. REMOVE NOZZLE LEAKAGE PIPE SET CLAMP

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  14. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

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  15. DISCONNECT NO. 2 FUEL HOSE

    1. Disconnect the No. 2 fuel hose from the supply pump assembly.

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  16. REMOVE SUPPLY PUMP ASSEMBLY

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  17. REMOVE NO. 1 SUPPLY PUMP DRIVE COUPLING

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  18. REMOVE NO. 2 OIL COOLER HOSE

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  19. REMOVE NO. 4 WATER BY-PASS HOSE

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  20. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    1. Disconnect the water by-pass hose from the cylinder block assembly.

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    2. Disconnect the oil cooler hose from the water by-pass pipe sub-assembly.

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    3. Remove the 2 bolts and water by-pass pipe sub-assembly.

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    4. Remove the O-ring from the water by-pass pipe sub-assembly.

  21. REMOVE NO. 2 CYLINDER HEAD COVER

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  22. REMOVE CAMSHAFT POSITION SENSOR (w/o Stop And Start System)

    1. Remove the bolt and camshaft position sensor.

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  23. REMOVE VACUUM PUMP ASSEMBLY

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  24. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  25. REMOVE HARNESS BRACKET

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  26. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  27. REMOVE ENGINE MOUNTING BRACKET RH

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  28. REMOVE NO. 2 TIMING CHAIN COVER

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  29. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

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  30. DISCONNECT INLET WATER HOSE LH

    1. Disconnect the inlet water hose LH from the inlet water housing.

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  31. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

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  32. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  33. REMOVE CHAIN TENSIONER SLIPPER

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  34. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  35. REMOVE CHAIN SUB-ASSEMBLY

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  36. REMOVE CAMSHAFT

    1. Remove the 2 bolts from the No. 1 camshaft bearing cap and 8 bolts from the 4 No. 2 camshaft bearing caps by loosening them in the order shown in the illustration, and then remove the No. 1 camshaft bearing cap and 4 No. 2 camshaft bearing caps.

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      *a No. 3 Camshaft Bearing Cap
      Note:
      • Using several steps, uniformly loosen the bolts while keeping the camshaft level.

      • Do not remove the No. 3 camshaft bearing cap.

    2. Remove the camshaft from the cylinder head sub-assembly.