БЛОК ДВИГАТЕЛЯ СНЯТИЕ

CAUTION / NOTICE / HINT

Note:
  • When replacing the injector assemblies (including exchanging the injector assemblies between the cylinders), common rail assembly, intake manifold or cylinder head sub-assembly, it is necessary to replace the injection pipe sub-assemblies with new ones.

  • When replacing the fuel tube sub-assembly, supply pump assembly, common rail assembly, intake manifold or cylinder head sub-assembly, it is necessary to replace the fuel inlet pipe sub-assembly with a new one.

PROCEDURE

  1. REMOVE COMPRESSOR STAY

    1. Remove the compressor stay from the cylinder block sub-assembly.

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  2. REMOVE GENERATOR ASSEMBLY

    1. Remove the 3 bolts and generator assembly.

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  3. REMOVE VACUUM PUMP ASSEMBLY

    Click hereНажмите здесь

  4. REMOVE IDLER PULLEY COVER PLATE

    Click hereНажмите здесь

  5. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY

    Click hereНажмите здесь

  6. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

    Click hereНажмите здесь

  7. REMOVE NO. 4 WATER BY-PASS PIPE

    Click hereНажмите здесь

  8. REMOVE STUD BOLT

    Tip:

    Perform this procedure only when replacement of the stud bolt is necessary.

    1. Using an 8 mm socket wrench, remove the stud bolt from the engine mounting bracket.

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  9. REMOVE ENGINE MOUNTING BRACKET

    Click hereНажмите здесь

  10. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    Click hereНажмите здесь

  11. REMOVE DIESEL THROTTLE BODY ASSEMBLY

    Click hereНажмите здесь

  12. DISCONNECT NO. 7 WATER BY-PASS HOSE

    Click hereНажмите здесь

  13. DISCONNECT NO. 8 WATER BY-PASS HOSE

    Click hereНажмите здесь

  14. REMOVE EGR VALVE BRACKET

    Click hereНажмите здесь

  15. REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY

    Click hereНажмите здесь

  16. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY

    Click hereНажмите здесь

  17. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click hereНажмите здесь

  18. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

    Click hereНажмите здесь

  19. REMOVE INJECTION PIPE SUB-ASSEMBLY

    Click here Нажмите здесь

  20. REMOVE NO. 4 FUEL HOSE

    Click hereНажмите здесь

  21. REMOVE COMMON RAIL ASSEMBLY

    Click hereНажмите здесь

  22. REMOVE INTAKE MANIFOLD INSULATOR

    Click hereНажмите здесь

  23. REMOVE DIESEL TURBO PRESSURE SENSOR

    Click hereНажмите здесь

  24. REMOVE NO. 1 GAS FILTER

    Click hereНажмите здесь

  25. REMOVE GAS FILTER BRACKET

    Click hereНажмите здесь

  26. REMOVE ENGINE COVER BRACKET

    Click hereНажмите здесь

  27. REMOVE NO. 2 INTAKE MANIFOLD

    Click hereНажмите здесь

  28. REMOVE INTAKE MANIFOLD

    Click hereНажмите здесь

  29. REMOVE GLOW PLUG ASSEMBLY

    1. Remove the 4 glow plug screw grommets.

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    2. Remove the 4 nuts and No. 1 glow plug connector.

    3. Using a 10 mm deep socket wrench, remove the 4 glow plug assemblies.

  30. REMOVE NO. 1 CYLINDER BLOCK INSULATOR

    Click hereНажмите здесь

  31. REMOVE WATER BY-PASS HOSE

    Click hereНажмите здесь

  32. REMOVE NO. 6 WATER BY-PASS HOSE

    Click hereНажмите здесь

  33. REMOVE NO. 8 WATER BY-PASS HOSE

    Click hereНажмите здесь

  34. REMOVE NO. 2 WATER BY-PASS PIPE

    Click hereНажмите здесь

  35. REMOVE NO. 4 WATER BY-PASS HOSE

    Click hereНажмите здесь

  36. REMOVE FUEL TUBE SUB-ASSEMBLY

    Click hereНажмите здесь

  37. REMOVE EXHAUST FUEL ADDITION INJECTOR ASSEMBLY

    Click hereНажмите здесь

  38. REMOVE FUEL INJECTOR SEAL

    Click hereНажмите здесь

  39. REMOVE NO. 3 FUEL HOSE

    Click hereНажмите здесь

  40. REMOVE SUPPLY PUMP ASSEMBLY

    1. Remove the 2 bolts, supply pump assembly and No. 1 supply pump drive coupling.

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    2. Remove the O-ring from the supply pump assembly.

  41. REMOVE FUEL HOSE PROTECTOR

    1. Remove the bolt and fuel hose protector.

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  42. REMOVE NO. 3 WATER BY-PASS PIPE

    Click hereНажмите здесь

  43. REMOVE NO. 1 TURBO OIL PIPE

    Click hereНажмите здесь

  44. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

    Click hereНажмите здесь

  45. REMOVE VACUUM TRANSMITTING HOSE ASSEMBLY

    Click hereНажмите здесь

  46. REMOVE NO. 1 WIRE HARNESS CLAMP BRACKET

    Click hereНажмите здесь

  47. REMOVE NO. 4 MANIFOLD CONVERTER INSULATOR

    Click hereНажмите здесь

  48. REMOVE MANIFOLD CONVERTER INSULATOR SUB-ASSEMBLY

    Click hereНажмите здесь

  49. REMOVE MANIFOLD STAY

    Click hereНажмите здесь

  50. REMOVE NO. 2 MANIFOLD STAY

    Click hereНажмите здесь

  51. REMOVE NO. 2 EXHAUST MANIFOLD STAY

    Click hereНажмите здесь

  52. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

    Click hereНажмите здесь

  53. REMOVE NO. 2 WATER BY-PASS HOSE

    Click hereНажмите здесь

  54. REMOVE EGR PIPE WITH COOLER SUB-ASSEMBLY

    Click hereНажмите здесь

  55. REMOVE TURBOCHARGER SUB-ASSEMBLY

    Click hereНажмите здесь

  56. REMOVE DRIVE SHAFT BEARING BRACKET

    1. Remove the 3 bolts and drive shaft bearing bracket.

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