ГЕНЕРАТОР ПОВТОРНАЯ СБОРКА

PROCEDURE

  1. INSTALL GENERATOR DRIVE END FRAME BEARING

    1. Using SST and a press, press in a new generator drive end frame bearing.

      A012HTZE01
      SST
      09950-60010   ( 09951-00470 )
      09950-70010   ( 09951-07100 )
    2. Install the retainer plate with the 4 screws.

      Момент затяжки
      2.3 N*m  { 23 kgf*cm, 20 in.*lbf }
      A012HF5
  2. INSTALL GENERATOR ROTOR ASSEMBLY

    1. Place the generator drive end frame on the generator with clutch pulley.

      A012JTE
    2. Install the generator rotor assembly to the generator drive end frame.

  3. INSTALL GENERATOR COIL ASSEMBLY

    1. Install a new bearing cover packing.

      Note:

      Align the protrusion of the bearing cover packing with the groove of the generator coil assembly when installing.

      A012I5D
    2. Using a 21 mm deep socket wrench and press, slowly press the generator coil assembly to install it.

      A012KVZC02
      *a 21mm Deep Socket Wrench
    3. Install the 4 bolts.

      A012MN9
      Момент затяжки
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }
  4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

    1. While pushing the 2 brushes into the generator brush holder assembly, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder assembly hole.

      A012F44C02
      *a Pin (1.0mm)
    2. Install the generator brush holder assembly to the generator coil assembly with the 2 screws.

      A012KIFC02
      *a Pin (1.0mm)
      Момент затяжки
      1.8 N*m  { 18 kgf*cm, 16 in.*lbf }
    3. Pull out the pin from the generator brush holder assembly hole.

  5. INSTALL GENERATOR TERMINAL INSULATOR

    1. Install the generator terminal insulator to the generator coil assembly.

      Note:

      Be sure to install the generator terminal insulator in the correct direction.

      A012NAO
  6. INSTALL GENERATOR REAR END COVER

    1. Install the generator rear end cover to the generator coil assembly with the 3 bolts.

      A012L9R
      Момент затяжки
      4.6 N*m  { 47 kgf*cm, 41 in.*lbf }
  7. INSTALL GENERATOR WITH CLUTCH PULLEY

    1. Temporarily install the generator with clutch pulley to the rotor shaft.

    2. Secure the generator drive end frame in a vise between aluminum plates.

    3. Install SST (A) and (B) to the generator with clutch pulley as shown in the illustration.

      A012MVZC02
      *a Rotor Shaft
      SST
      09820-63021
      Note:

      Securely attach SST to the generator with clutch pulley and generator rotor shaft.

    4. Tighten the pulley by turning SST (B) as shown in the illustration.

      A012JQ4C01
      *a Hold
      *b Turn
      *c Length of SST 100 mm (3.94 in.)
      *d Length of Torque Wrench 255 mm (10.0 in.)
      Момент затяжки
      without SST [Torque (N*m(kgf*cm, ft.*lbf))]
      111 N*m  { 1132 kgf*cm, 82 ft.*lbf }
      with SST [Reading of Torque wrench (N*m(kgf*cm, ft.*lbf))]
      84 N*m  { 857 kgf*cm, 62 ft.*lbf }
      Tip:
      • The "with SST" torque value is effective when SST is parallel to the torque wrench.

      • The "with SST" torque value is effective when using SST with a fulcrum length of 100 mm (3.94 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 255 mm (10.0 in.).

      • If using a torque wrench with a different length, or connecting the torque wrench and SST at an angle, refer to the alternate torque values.

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    5. Remove SST from the generator with clutch pulley.

    6. Check that the generator with clutch pulley rotates smoothly.