БЛОК МЕХАНИЧЕСКОЙ ТРАНСМИССИИ "MULTIMODE" РАЗБОРКА

PROCEDURE

  1. REMOVE MANUAL TRANSMISSION FILLER PLUG

    1. Remove the manual transmission filler plug and gasket from the manual transmission case.

      A012HGF
  2. REMOVE MANUAL TRANSMISSION DRAIN PLUG

    1. Using a 10 mm hexagon socket wrench, remove the manual transmission drain plug and gasket from the front transaxle case.

      A012KV6
  3. REMOVE BACK-UP LIGHT SWITCH ASSEMBLY

    1. Using a 27 mm deep socket wrench, remove the back-up light switch assembly and gasket from the manual transmission case.

      A012K6SC04
      *a 27 mm Deep Socket Wrench
  4. REMOVE TRANSMISSION REVOLUTION SENSOR

    1. Remove the bolt and transmission revolution sensor.

      A012F6D
    2. Remove the O-ring from the transmission revolution sensor.

  5. REMOVE NEUTRAL POSITION SWITCH

    1. Using a 27 mm deep socket wrench, remove the neutral position switch and gasket from the manual transmission case.

      A012G8XC02
      *a 27 mm Deep Socket Wrench
  6. REMOVE SHIFT AND SELECT ACTUATOR ASSEMBLY

    1. Remove the 6 bolts and wire harness clamp bracket.

      A012M8D
    2. Using a screwdriver with its tip wrapped with protective tape, remove the shift and select actuator assembly from the manual transmission case.

      A012JHSC02
      *a Protective Tape
    3. Remove the 2 ring pins from the shift and select actuator assembly.

      A012KF0
    4. Remove the bolt and breather protector from the shift and select actuator assembly.

      A012N9X
    5. Remove the breather plug cap from the shift and select actuator assembly.

      A012LXJ
  7. REMOVE NO. 1 CLUTCH HOUSING COVER

    1. Remove the No. 1 clutch housing cover from the multi-mode manual transaxle assembly.

  8. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  9. REMOVE RELEASE CYLINDER BLEEDER PLUG CAP

    1. Remove the release cylinder bleeder plug cap from the release cylinder bleeder plug.

  10. REMOVE RELEASE CYLINDER BLEEDER PLUG

    1. Remove the release cylinder bleeder plug from the clutch release bleeder sub-assembly.

  11. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

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  12. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

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  13. SECURE MANUAL TRANSAXLE ASSEMBLY

    1. Place the manual transaxle assembly on wooden blocks.

      A012F9LC02
      *a Wooden Block
  14. REMOVE TRANSMISSION CASE PLUG

    1. Remove the transmission case plug and gasket from the manual transmission case.

      A012I7H
  15. REMOVE REVERSE IDLER GEAR SHAFT BOLT

    1. Remove the reverse idler gear shaft bolt and gasket from the manual transmission case.

      A012JVC
  16. REMOVE SHIFT DETENT BALL

    1. Using a 6 mm hexagon socket wrench, remove the shift detent ball plug from the manual transmission case.

      A012FLC
    2. Using a magnet hand, remove the shift detent ball compression spring and shift detent ball from the manual transmission case.

    3. Using a 6 mm hexagon socket wrench, remove the 2 shift detent ball plugs from the manual transmission case.

      A012IU0
    4. Using a magnet hand, remove the 2 shift detent ball compression springs and 2 shift detent balls from the manual transmission case.

  17. REMOVE MANUAL TRANSMISSION CASE

    1. Remove the 16 bolts.

      A012KY2
    2. Using a screwdriver with its tip wrapped with protective tape, remove the manual transmission case from the front transaxle case.

      A012NADC02
      *a Protective Tape
      Note:

      Do not damage the manual transmission case.

  18. REMOVE REVERSE IDLER GEAR SUB-ASSEMBLY

    1. Remove the reverse idler gear sub-assembly, reverse idler thrust washer and reverse idler gear shaft from the front transaxle case.

      A012K8N
  19. REMOVE REVERSE SHIFT FORK SHAFT ASSEMBLY

    1. Turn the reverse shift fork shaft assembly clockwise.

      A012GU3
    2. Remove the reverse shift fork shaft assembly from the front transaxle case.

      A012N6A
  20. REMOVE REVERSE SHIFT ARM BRACKET ASSEMBLY

    1. Remove the 2 bolts and reverse shift arm bracket assembly from the front transaxle case.

      A012KLP
  21. REMOVE SHIFT AND SELECT LEVER SHAFT ASSEMBLY

    1. Turn the shift and select lever shaft assembly clockwise.

      A012M9D
    2. Remove the shift and select lever shaft assembly from the front transaxle case.

      A012G3Z
  22. REMOVE INNER NO. 2 SHIFT LEVER

    1. Using a 5 mm pin punch and a hammer, remove the slotted spring pin and inner No. 2 shift lever.

      A012HSPC02
      *a 5 mm Pin Punch
      Tip:

      Check the orientation of the inner No. 2 shift lever.

  23. REMOVE FRONT INNER SHIFT LEVER

    1. Using a 5 mm pin punch and a hammer, remove the slotted spring pin and front inner shift lever.

      A012GYNC02
      *a 5 mm Pin Punch
      Tip:

      Check the orientation of the front inner shift lever.

  24. REMOVE INNER NO. 1 SHIFT LEVER

    1. Using a 5 mm pin punch and a hammer, remove the slotted spring pin and inner No. 1 shift lever.

      A012HLDC02
      *a 5 mm Pin Punch
      Tip:

      Check the orientation of the inner No. 1 shift lever.

  25. REMOVE INNER SELECT LEVER

    1. Using a 5 mm pin punch and a hammer, remove the slotted spring pin and inner select lever.

      A012IR4C02
      *a 5 mm Pin Punch
      Tip:

      Check the orientation of the inner select lever.

  26. REMOVE SHIFT AND SELECT LEVER SHAFT HEAD

    1. Using a 5 mm pin punch and a hammer, remove the slotted spring pin and shift and select lever shaft head.

      A012G2IC02
      *a 5 mm Pin Punch
      Tip:

      Check the orientation of the shift and select lever shaft head.

  27. REMOVE SHIFT AND SELECT LEVER SHAFT

    1. Remove the shift and select lever shaft from the shift and select lever shaft head.

  28. REMOVE SHIFT INTER LOCK PLATE

    1. Remove the shift inter lock plate.

      A012JBQ
  29. REMOVE INPUT SHAFT ASSEMBLY

    1. Remove the input shaft assembly, output shaft assembly and 3 gear shift fork shaft assemblies from the front transaxle case.

      A012MFI
  30. REMOVE DIFFERENTIAL CASE ASSEMBLY

    1. Remove the differential case assembly from the front transaxle case.

      A012MD0
  31. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

    1. Using SST, remove the front differential case front tapered roller bearing (outer race) and front differential case front plate washer from the front transaxle case.

      A012KASN04
      SST
      09308-00010
    2. Using SST, remove the front differential case front tapered roller bearing from the differential case assembly.

      A012MMKC03
      *a Turn
      *b Hold
      SST
      09950-40011   ( 09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00390 )
  32. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

    1. Using SST, remove the front differential case rear tapered roller bearing (outer race) and front differential case rear plate washer from the manual transmission case.

      A012KOIE01
      SST
      09308-00010
    2. Using SST, remove the front differential case rear tapered roller bearing from the front differential case.

      A012GLWC03
      *a Turn
      *b Hold
      SST
      09950-40011   ( 09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00390 )
  33. REMOVE TRANSMISSION MAGNET

    1. Remove the transmission magnet from the front transaxle case.

      A012H1T
  34. REMOVE TRANSMISSION OIL SEPARATOR

    1. Remove the 4 bolts and transmission oil separator from the front transaxle case.

      A012N01
  35. REMOVE BREATHER PLUG

    1. Remove the breather plug from the front transaxle case.

      A012LJ8
  36. REMOVE FRONT OUTPUT SHAFT BEARING

    1. Using SST, remove the front output shaft bearing (outer race) from the front transaxle case.

      A012NEGN04
      SST
      09308-00010
    2. Remove the output shaft cover from the front transaxle case.

      A012HFD
  37. REMOVE FRONT TRANSAXLE CASE OIL SEAL

    1. Using SST and a hammer, remove the front transaxle case oil seal from the front transaxle case.

      A012G3QN04
      SST
      09950-60010   ( 09951-00360 )
      09950-70010   ( 09951-07150 )
  38. REMOVE STRAIGHT PIN

    1. Remove the 5 straight pins from the front transaxle case.

      A012HFS
  39. REMOVE REAR INPUT SHAFT BEARING SHIM

    1. Remove the rear input shaft bearing shim from the manual transmission case.

      A012JNA
  40. REMOVE INPUT SHAFT COVER

    1. Remove the input shaft cover from the manual transmission case.

      A012M5D
  41. REMOVE NO. 1 OIL RECEIVER PIPE

    1. Remove the No. 1 oil receiver pipe from the manual transmission case.

      A012G81
  42. REMOVE TRANSMISSION OIL SEPARATOR

    1. Remove the 2 bolts and transmission oil separator from the manual transmission case.

      A012L7G
  43. REMOVE MANUAL TRANSMISSION OIL SEPARATOR SUB-ASSEMBLY

    1. Remove the 4 bolts and manual transmission oil separator sub-assembly from the manual transmission case.

      A012KUA
  44. REMOVE REAR OUTPUT SHAFT BEARING

    1. Using SST, remove the rear output shaft bearing (outer race) and rear output shaft bearing shim from the manual transmission case.

      A012HDDN05
      SST
      09308-00010
  45. REMOVE TRANSMISSION CASE OIL SEAL

    1. Using SST and a hammer, remove the transmission case oil seal from the manual transmission case.

      A012GZ7N04
      SST
      09950-60010   ( 09951-00620 )
      09950-70010   ( 09951-07150 )
  46. REMOVE TRANSMISSION CASE GASKET

    1. Using SST and a hammer, remove the transmission case gasket from the manual transmission case.

      A012HM5N01
      SST
      09950-60010   ( 09951-00200 )
      09950-70010   ( 09951-07100 )
  47. REMOVE TRANSAXLE CASE OIL SEAL

    1. Using SST and a hammer, remove the transaxle case oil seal from the front transaxle case.

      A012KKAN04
      SST
      09950-60010   ( 09951-00530 )
      09950-70010   ( 09951-07150 )