INSTALL CLUTCH DISC ASSEMBLY
Insert SST into the clutch disc assembly, and then insert them into the flywheel sub-assembly.
|*a||Manual Transaxle Assembly Side|
Do not insert the clutch disc assembly in the wrong direction.
INSTALL CLUTCH COVER ASSEMBLY
Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.
Tighten the 6 bolts uniformly in the order shown in the illustration, starting with the bolt located near the knock pin on the top.
Following the order in the illustration, make sure to uniformly tighten the bolts 180°.
After checking that the clutch disc assembly is centered, gently move SST up and down, right and left to tighten the bolts.
INSPECT AND ADJUST CLUTCH COVER ASSEMBLY
Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.
|1.3 mm (0.0512 in.)|
If the alignment is not as specified, using SST, adjust the diaphragm spring tip alignment.
INSTALL RELEASE FORK SUPPORT
Install the release fork support to the manual transaxle assembly.
INSTALL CLUTCH RELEASE FORK BOOT
Install the clutch release fork boot to the manual transaxle assembly.
INSTALL CLUTCH RELEASE BEARING ASSEMBLY
Apply release hub grease to the clutch release fork sub-assembly and clutch release bearing assembly contact, clutch release fork sub-assembly and push rod contact, and clutch release fork sub-assembly pivot points.
|Clutch Spline Grease or equivalent|
|Release Hub Grease or equivalent|
|Toyota Genuine Release Hub Grease or equivalent|
Apply clutch spline grease to the spline coupling part.
|Toyota Genuine Clutch Spline Grease or equivalent|
INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY
Install the clutch release bearing assembly to the clutch release fork sub-assembly with the release bearing hub clip, and then install them to the manual transaxle assembly.
INSTALL MANUAL TRANSAXLE ASSEMBLY
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