СИСТЕМА МЕХАНИЧЕСКОЙ ТРАНСМИССИИ "MULTIMODE", Diagnostic DTC:P0900

DTC Code DTC Name
P0900 Clutch Actuator Circuit

DESCRIPTION

The clutch actuator is operated by the TCM and engages and disengages the clutch by the clutch master cylinder movement of the clutch actuator. An electric motor moves the clutch master cylinder, and the clutch stroke sensor, which is mounted on the clutch actuator assembly, detects the clutch master cylinder position. The TCM monitors the electrical current and clutch motor output terminal voltage, and detects malfunctions in the clutch motor circuit.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Memory
P0900 Clutch Actuator Circuit

The TCM detects the following conditions:

(1-trip detection logic)

  1. Clutch motor is not energized.

  2. Voltage of clutch motor terminal (MCL+ or MCL-) is less than threshold*1, or more than threshold*2 for 0.5 seconds.

The TCM detects the following conditions:

(1-trip detection logic)

  1. Clutch motor is energized.

  2. Target clutch motor current is more than 5 A.

  3. Actual clutch motor current is less than 1 A*3.

The TCM detects the following conditions:

(1-trip detection logic)

  1. Clutch motor is not energized.

  2. Difference between maximum and minimum voltages of clutch motor terminal (MCL+ or MCL-) is more than threshold*4 for 0.5 seconds.

  • Clutch actuator assembly (clutch motor)

  • Open or short in clutch motor circuit

  • TCM

Does not come on Comes on DTC stored
  • *1: A short between the clutch motor circuit and the body ground is suspected.

  • *2: A short between the clutch motor circuit and the +B circuit is suspected.

  • *3: An open in the clutch motor circuit is suspected. When the motor current does not flow to the ECU terminals despite the ECU ordering the clutch motor to operate, the ECU stores this DTC.

  • *4: An open in the clutch motor circuit is suspected. When the difference is more than the threshold despite the ECU not ordering the clutch motor to operate, the ECU stores this DTC.

WIRING DIAGRAM

A012I22E01
Table 1.
*a Clutch Actuator Assembly (Clutch Motor)

CAUTION / NOTICE / HINT

Note:

When installing parts related to the multi-mode manual transaxle system, perform the initialization and learning and synchronization position calibration procedures. In addition, the required operations differ according to the parts to be installed. Proceed with the operation in the order shown in the table below.

Table 2. After Installation
Part Installed Part Installed See Procedure
  • Transaxle assembly

  • Transaxle parts (inside gear box)

  • TCM

  • Clutch actuator assembly

  • Clutch disc and clutch cover

  • Clutch release with bearing cylinder assembly

  • Flywheel

  • Crankshaft

1. Initialization of multi-mode manual transaxle system

[Tester display: Initialization of ECU]

Нажмите здесь

2. Learning of multi-mode manual transaxle system
3. Synchronization position calibration
  • Shift and select actuator

  • Shift stroke sensor

  • Select stroke sensor

1. Initialization of multi-mode manual transaxle system

[Tester display: Initialization of transmission]

2. Learning of multi-mode manual transaxle system
3. Synchronization position calibration
  • Clutch stroke sensor

1. Initialization of multi-mode manual transaxle system

[Tester display: Initialization of clutch]

2. Learning of multi-mode manual transaxle system

If the sensor or actuator is installed without the initialization and learning procedures, it may cause driving performance degradation or system component breakage.

PROCEDURE

  1. INSPECT TCM (MCL TERMINAL VOLTAGE)

    Click hereНажмите здесь

    Result
    Proceed to
    OK
    NG
    OK

    CHECK INTERMITTENT PROBLEMS Click hereНажмите здесь


    NG
  2. CHECK TERMINAL CONDITION (TCM)

    Click hereНажмите здесь

    Result
    Proceed to
    OK
    NG
    NG

    CONNECT CORRECTLY


    OK
  3. INSPECT CLUTCH ACTUATOR CIRCUIT

    Click hereНажмите здесь

    Result
    Proceed to
    OK
    NG
    NG Нажмите здесь

    OK
  4. REPLACE TCM

    1. Replace the TCM.

      for LHD: Click here Нажмите здесь

      for RHD: Click here Нажмите здесь

      Result
      Proceed to
      NEXT
    NEXT
  5. PERFORM INITIALIZATION

    1. Perform the initialization and learning procedure.

      Click hereНажмите здесь

      Result
      Proceed to
      NEXT
    NEXT

    END


  6. CHECK TERMINAL CONDITION (CLUTCH ACTUATOR)

    Click hereНажмите здесь

    Result
    Proceed to
    OK
    NG
    NG

    CONNECT CORRECTLY


    OK
  7. CHECK HARNESS AND CONNECTOR (TCM - CLUTCH ACTUATOR)

    Click hereНажмите здесь

    Result
    Proceed to
    OK
    NG
    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR


    OK
  8. INSPECT CLUTCH ACTUATOR ASSEMBLY

    Click hereНажмите здесь

    Result
    Proceed to
    OK
    NG
    OK

    CHECK INTERMITTENT PROBLEMS Click hereНажмите здесь


    NG
  9. REPLACE CLUTCH ACTUATOR ASSEMBLY

    1. Replace the clutch actuator assembly.

      Click here Нажмите здесь

      Result
      Proceed to
      NEXT
    NEXT
  10. PERFORM INITIALIZATION

    1. Perform the initialization and learning procedure.

      Click hereНажмите здесь

      Result
      Proceed to
      NEXT
    NEXT

    END